Item no. 000G9140 · Functional engine · Diagnostics · 48-volt technology

Ford Fiesta 1.0 L EcoBoost Mild Hybrid

The Ford Fiesta engine rig shows how the 1.0-litre EcoBoost engine works with its 48-volt mild-hybrid system. Test points and fault simulation support hands-on exercises.

1.0 L EcoBoost Original Ford combustion engine
48 volts Integrated mild-hybrid system
OEM technology Original vehicle-specific components
Diagnostics Measure · Test · Simulate faults
48 V
Item 000G9140 Ford Fiesta 1.0 L EcoBoost Mild Hybrid functional engine
Fully functional mild-hybrid drivetrain as a training and diagnostic system
01 · Vehicle technology

Original vehicle system

The engine, control units, sensors and electrical system work together as they would in the original vehicle.

02 · Measurement technology

Direct measurement access

Labelled test points allow electrical signals to be checked using a multimeter or oscilloscope.

03 · Diagnostics

Integrated fault simulation

Typical electrical faults can be introduced through the fault simulation and tracked down step by step.

System & Function

Mild-hybrid technology on the engine rig

The rig provides access to the original 1.0-litre EcoBoost engine and its 48-volt system, so learners can explore the components directly.

Ford Fiesta 48-volt mild hybrid system
Mild-hybrid technology

48-volt and 12-volt systems in the real vehicle network

The relevant components of the 48-volt and 12-volt electrical systems are clearly visible on the training rig and can be incorporated directly into practical system analysis.

The interaction between the combustion engine, electrical assistance, energy storage and the different voltage levels can be examined directly on the real vehicle system.

The open design makes it easy to identify individual components and wiring connections, providing a practical basis for diagnosing modern mild-hybrid systems.

Diagnostics & Measurement Technology

Measure and diagnose directly on the vehicle system

The operator console, vehicle diagnostics and accessible measurement points enable practical diagnostic procedures. Electrical values and vehicle information can be compared directly and evaluated systematically.

Operator console
Control, measurement and diagnostic console of the Ford Fiesta functional engine
01

Operating, measurement and diagnostic console

The operating and diagnostic console forms the central interface between the user and the functional engine. The original instrument cluster displays the relevant vehicle-system information realistically.

The required switches and controls are also located directly on the console. Measured values, vehicle states and diagnostic information can therefore be compared immediately.

Measurement sockets
Measuring sockets and electrical test connections on the Ford Fiesta functional engine
02

Measurement sockets on sensors and actuators

Measurement sockets are permanently accessible at selected sensors, actuators and control-unit connections. This makes it easy to record electrical values directly on the fully functional system.

Voltage, resistance and signal measurements can be carried out without having to open or modify the original wiring harness for each measurement task. Clear labeling allows the individual measurement points to be identified quickly.

Fault simulation and diagnostic unit of the Ford Fiesta 1.0 L EcoBoost Mild Hybrid
Fault simulation

Systematic troubleshooting under realistic conditions

The functional engine features an integrated fault circuit that can deliberately simulate electrical system faults for diagnostic, training and examination tasks.

The fault circuit is protected inside a lockable drawer directly on the operator console. Introduced faults can then be analyzed and located using the vehicle diagnostic system and targeted measurements at the available measurement connections.

Targeted fault simulation Create realistic faults directly in the system and evaluate them systematically.
Lockable integration Fault circuit safely integrated into the operator console.
Diagnostics & measurement Analysis using vehicle diagnostics and the available measurement connections.
Training benefits For training, exam preparation and structured troubleshooting.
Typical diagnostic and training tasks
Simulate open circuits
Introduce short circuits
Create short circuits to ground
Diagnose faults using measured values and fault memory
Apply measurement strategies systematically
Understand the relationship between symptoms and root causes
Education and professional development

Exercises with the mild-hybrid system

The rig supports exercises covering electrical systems, energy storage, vehicle diagnostics, measurements and fault finding.

Engine management Design, operating states and control strategies of the EcoBoost drivetrain.
48-V vehicle electrical system Components, energy flow and interaction between the different voltage levels.
Vehicle diagnostics Fault memory, measured values and structured diagnostic procedures on the real vehicle system.
Sensors & actuators Testing electrical and electronic components under real operating conditions.
Signal measurement technology Voltage, resistance and signal measurements as well as oscilloscope evaluation.
Systematic troubleshooting Identify, isolate and diagnose faults and evaluate measurement results correctly.
Common target-group component
Vocational schools
Training centers
Master craftsman schools
Universities
In-company professional development
BBH Technische Anlagen GmbH

Ford Fiesta 1.0 L EcoBoost Mild Hybrid

Interested in using the Ford Fiesta engine rig for training? We can provide details of its equipment and available options.

Phone: +49 (2372) 9093-0
Email: info@bbh-hemer.de