Automotive Electrical / Electronics

Vehicle technology · Diagnostics · Bus systems

Automotive Electrical & Electronics

Practice-oriented training systems with original vehicle components for electrical measurements, systematic diagnostics, CAN and LIN bus technology and realistic troubleshooting.

From conventional 12- and 24-volt circuits and lighting technology to networked CAN/LIN systems, electrical and electronic relationships can be examined directly on the fully functional setup.

CAN & LIN
Training system for automotive electrical and electronics technology
Original vehicle technology · Electrical systems · Bus systems · Diagnostics
OEM technology Original vehicle components
CAN & LIN Networked vehicle systems
Diagnostics OBD and electrical measurements
Fault simulation Up to 30 switchable faults depending on the system
01 · Vehicle technology

Original components

Lighting, control units, instrument clusters, switches and other vehicle components enable practical work on real technology.

02 · Measurement technology

Wire and measure

Safety laboratory sockets enable systematic assembly, testing and measurement of electrical circuits.

03 · Diagnostics

Bus systems and troubleshooting

CAN, LIN and OBD technology enables diagnostic exercises, signal analysis and structured troubleshooting.

Training systems

Real automotive electrical systems for technical training

The training systems combine original vehicle technology with a clear, didactically usable working environment. Circuits can be traced, assembled, measured and diagnosed.

Depending on the system, CAN and LIN bus analysis, OBD diagnostics, electronic fault simulation, residual-bus simulation and connections for external measurement and computer systems are also available.

VW Golf VI training system
VW Golf VI · CAN / LIN

Mobile training rig with networked vehicle electronics

Fully functional training rig based on original VW Golf VI components for electrical measurements, diagnostics, bus-system analysis and systematic troubleshooting.

Electrical connections are accessible via safety laboratory sockets, enabling transparent work based on the vehicle-specific circuit diagram.

CAN & LIN Networked vehicle communication
Diagnostics 16-pin OBD interface
Fault simulation Electronic fault simulation
Measurement technology Safety laboratory sockets
VW Golf IV · Vehicle lighting

Complete vehicle lighting as a wireable training rig

The lighting panel reproduces the complete vehicle lighting system using original VW Golf IV components and enables practical wiring, measurement and diagnostic exercises.

Relevant circuits are accessible via external measurement connections and can be assembled and examined using the original circuit diagrams.

4 mm connections Measurement and wiring points
Original technology VW Golf IV components
12 volts Vehicle electrical systems
EMERGENCY STOP Safe training operation
VW Golf IV lighting panel
Double-sided VW Golf VI training system
VW Golf VI · Double-sided setup

Electrical systems, diagnostics and trailer control

The double-sided training rig expands the electrical and electronic working environment with additional operating, switching and trailer functions.

CAN and LIN bus technology, OBD diagnostics and fault simulation enable extensive exercises on networked vehicle electronics.

Double-sided Comprehensive working environment
CAN & LIN Networked vehicle electronics
Fault simulation Targeted diagnostic exercises
Trailer Trailer control and lighting
Further example products

From conventional vehicle electrical systems to CAN/LIN diagnostics

The following systems show further possibilities for practice-oriented teaching – from conventional lighting and switching circuits to complex networked vehicle and diagnostic systems.

Item 00008760 automotive electrical functional system EL76
Item no. 00008760

Automotive Electrical EL76 functional training rig

Compact mobile training rig for conventional automotive electrical systems and lighting technology.

An integrated fault-simulation module allows ten different faults to be programmed behind a lockable cover. The training rig is supplied without a cable set.

10 faults Programmable fault simulation
Lighting Front, rear and auxiliary lighting
Switching technology Relays, fuses and switches
Trailer Socket and integrated lighting
Installed components
Main headlights with halogen lamps
Front turn signals
Simulation lamps for horn / air horn
Fog lights
Micro FF high-beam headlights
Interior light with selector switch
Combination rear lights
License plate light
Third brake light
Relay group with normally open, changeover and time relays
20 blade fuses
Turn-signal / hazard flasher unit
Ignition/starter switch
Steering-column switch for lighting / horn
Steering-column switch for wipers / wash-wipe
Light switch with parking-light function
Fog-light and hazard-warning switches
Door-contact, brake-light and reversing-light switches
Trailer socket and trailer lighting
Item 00008740 commercial vehicle electrical functional system EL74
Item no. 00008740

NFZ Elektrik EL74 functional training rig

Compact mobile training rig with original 24-volt commercial-vehicle electrical components.

The setup is particularly suitable for examining conventional commercial-vehicle lighting, switching and trailer circuits.

24 volts Commercial-vehicle electrical systems
Truck Front and rear lighting
Trailer Lighting and socket
Switching technology Relays, fuses and switches
Equipment
Pair of main headlights
Front turn signals
Horn / air-horn simulation lamps
Combination rear lights, truck
Combination rear lights, trailer
License plate light
Position lights
Trailer socket
Relay group
Fuse holder
Turn-signal / hazard flasher unit
Ignition/starter switch
Steering-column switch
Light and fog-light switches
Brake- and reversing-light switches
Item 00S14035 CAN BUS Golf VI Bi-Xenon functional model
Item no. 00S14035

CAN BUS Golf VI Bi-Xenon functional model

Mobile training rig with fully functional original VW Golf VI components and extensive CAN/LIN bus technology.

The engraved work surface and externally accessible safety laboratory sockets enable safe, transparent wiring based on the original VW circuit diagram.

CAN & LIN Networked control units
Bi-Xenon Cornering and turning light
Residual-bus simulator Vehicle speed and steering angle
Fault simulation Optional fault-simulation box
Vehicle components
LED rear lights
LED high-mounted brake light
License plate light
Bi-xenon headlights
Fog lights
Interior light
Instrument cluster
Vehicle electrical system control unit
Gateway
Headlight leveling
Combination light switch
Steering-column control unit
16-pin diagnostic connector
Scope of supply and extensions
Rain/light sensor
Trailer module
Adjustable isolated power supply
CAN fault box
CAN-LIN BOX
CAN comfort fault box
Item 00014039 VW central electrical CAN LIN BUS lighting panel
Item no. 00014039

Central Electrical CAN-LIN Bus System VW lighting panel

Mobile training rig with a color-printed front panel and fully operational original VW Golf VI components with xenon headlights and cornering light.

The lighting and signaling system operates via CAN bus with self-diagnostics. Windshield-wiper control is implemented via LIN bus.

30 faults Bus and diagnostic exercises
CAN & LIN Lighting, signaling and wiper system
P-CAN 4 Sub-D connection sockets
12 V / 40 A Isolated switching power supply
CAN-bus nodes and measurement technology
Steering-column control unit
Gateway
Central BCM control unit
Instrument cluster
Trailer control unit
Rear-mounted trailer lighting
BCM pins on 4 mm laboratory sockets
Measurement pickup via bridging plugs
Residual-bus simulator
Course and software package
CAN-bus course module
CAN-bus animations
CAN-bus simulations
Question set for knowledge checks
Typical fault patterns according to the ISO fault list
Item 00008770 automotive electrical Golf VI Bi-Xenon functional model
Item no. 00008770

Automotive Electrical Golf VI Bi-Xenon functional model

Mobile training rig with fully functional original VW Golf VI components.

The labeled melamine-resin panel and color-coded safety laboratory sockets enable clear wiring based on the original VW circuit diagram.

CAN & LIN Networked vehicle electronics
10 faults Electronic fault simulation
Residual-bus simulator Speed and steering angle
OBD Standard commercial diagnostic testers
Installed components
LED rear lights
LED high-mounted brake light
License plate light
Bi-xenon headlights with dynamic cornering and turning light
Fog lights
Interior light
Instrument cluster
Vehicle electrical system control unit
Gateway
Headlight-leveling position sensor
Headlight-leveling control unit
Combination light switch
Instrument-cluster dimmer
Hazard-warning switch
Turn-signal and wiper switch
Wiper motor
Steering-column control unit
16-pin diagnostic connector

Additional components such as original door and trailer modules can be connected directly to the training rig. The scope of supply includes a matched laboratory cable set and CAN Analyse software based on AndiWin.net.

CAN & LIN bus · Original components

Dashboard training models for CAN / LIN bus systems

These mobile training models reproduce networked vehicle electrical systems from different vehicle platforms using fully operational original components. Diagnostic connectors, accessible measuring points and switchable faults allow measurement, diagnostic and troubleshooting exercises directly on the system.

Golf V dashboard CAN and LIN bus training model, item 00S1 4021
Item no. 00S1 4021 · Golf V

Dashboard training model CAN / LIN bus

Mobile training model with an original VW Golf V dashboard, driver and passenger airbags, complete lighting system and instrument illumination. The networked control units include the gateway, vehicle electrical system control unit, airbag, climate control, instrument cluster and driver and passenger doors.

Eight predefined faults can be switched into the system. Bridging plugs and externally accessible diagnostic connectors allow measurements and diagnostics with standard workshop test equipment.

CAN & LINNetworked original vehicle systems
8 faultsPredefined bus and diagnostic faults
OBD / diagnosticsStandard workshop test equipment
approx. 80 kgapprox. 2000 × 1200 × 1200 mm
Selected systems and training content
Instrument cluster and electrical ignition switch
Driver and passenger airbags
Complete lighting system incl. instrument illumination
Power windows with comfort function
Windshield-wiper motor with LIN bus
Climate control, blower and recirculation
Central locking
Vehicle electrical system control unit and gateway
Door units with power windows and mirrors
Opel Astra J dashboard CAN and LIN bus training model, item 00S1 4019
Item no. 00S1 4019 · Opel Astra J

Dashboard training model CAN / LIN bus

System variant with fully operational original components from an Opel Astra J. The mobile training model includes the dashboard, driver and passenger airbags, lighting system and instrument illumination together with the control units required for diagnostics and networking.

CAN-bus interfaces with bridging plugs provide dedicated measurement access. At least eight typical bus faults can be switched in, allowing realistic diagnostic procedures and work with PC-based CAN-bus diagnostic systems.

Opel Astra JFully operational original components
CAN busBridging plugs for measurement and diagnostics
8+ faultsTypical bus faults via toggle switches
approx. 80 kgapprox. 2000 × 1200 × 1200 mm
Training and diagnostic functions
Original Opel Astra J dashboard
Driver and passenger airbags
Complete lighting system
Instrument illumination
Diagnostic connector for workshop testers
CAN-bus interfaces with bridging plugs
Fault simulation via toggle switches
PC-based CAN-bus diagnostics
Audi A6 dashboard CAN and LIN bus training model, item 00S1 4023
Item no. 00S1 4023 · Audi A6

Audi A6 dashboard training model

The CAN / LIN bus training model is built on a mobile aluminium frame and includes the original dashboard, driver and passenger airbags, the complete lighting system and instrument illumination of an Audi A6. The system also includes control units such as the gateway, vehicle electrical system control units, airbag, climate control, instrument cluster, and driver and passenger doors.

At least eight predefined faults according to DIN ISO are integrated via toggle switches. Bridging plugs, externally accessible measurement sockets and the OBD diagnostic connector allow measurement and diagnostics with standard workshop test equipment.

Audi A6Fully operational original components
8+ faultsPredefined faults according to DIN ISO
OBD & measurement socketsBridging plugs and accessible measuring points
approx. 95 kgapprox. 2100 × 1300 × 1300 mm without doors
Original systems and diagnostic access
Original Audi A6 dashboard
Driver and passenger airbags
Complete lighting system
Instrument illumination
Gateway and vehicle electrical system control units
Climate control and instrument cluster
Driver and passenger doors
OBD diagnostic connector
Bridging plugs and measurement sockets
DIN ISO fault simulation
Golf 7 dashboard CAN and LIN bus training model, item 00S1 4022
Item no. 00S1 4022 · Golf 7

Golf 7 dashboard training model

The CAN / LIN bus training model is built on a mobile aluminium frame and includes the original dashboard, blower housing, windshield-wiper control and complete lighting system of a Golf VII. The system also includes control units such as the gateway, vehicle electrical system control unit, airbag, climate control, instrument cluster, and driver and passenger doors.

Eight predefined faults according to DIN ISO can be introduced via toggle switches. Externally accessible 4 mm measurement sockets and the OBD diagnostic connector allow measurements and diagnostics using standard workshop test equipment.

The CAN-BUS course module included in the scope of supply explains the system. Animations and simulations of a CAN bus system, a question catalogue for checking knowledge, and the presentation of typical fault patterns according to the ISO fault list are also included in the computer program.

Golf 7Original networked vehicle systems
8 faultsPredefined faults according to DIN ISO
4 mm measurement socketsDirect measurement access plus OBD diagnostics
CAN-BUS course moduleAnimation, simulation and knowledge checks
Systems and scope of supply
Original Golf VII dashboard
Blower housing
Windshield-wiper control
Complete lighting system
Gateway and vehicle electrical system control unit
Airbag and climate control
Instrument cluster
Driver and passenger doors
OBD diagnostic connector
CAN-BUS course module
Experimental system

Build automotive electrical circuits directly from the wiring diagram

The modular experimental system combines a mobile base rig with basic electrical equipment and a lighting-technology extension.

Experimental system for automotive electrical technology
Modular experimental system

E1 experimental rig with basic and lighting equipment

The mobile experimental rig enables exercises directly from the wiring diagram and can be equipped with different component-board sets according to the desired scope of training.

The power rail is located at the top and the ground rail below it. The three-row experimental frame provides space for the various electrical components and circuits.

01
Item 00014100

E1 experimental rig for automotive electrical systems

Mobile experimental rig for automotive electrical exercises directly from the wiring diagram.

With upper power rail, lower ground rail, three-row experimental frame and storage cabinet.

02
Item 00014501

Experimental rig basic equipment GA

Experimental component-board set for electrical exercises with a 12 V power source.

A fuse holder with fuses, ignition/starter switch, indicator lights and laboratory cable set are included in the basic equipment.

03
Item 00014600

Basic lighting equipment LA

Supplementary experimental component-board set for lighting exercises in conjunction with the GA basic equipment.

With headlights, turn signals, tail, brake, reversing and rear fog lights, interior light, horn, switches, steering-column switch, relays, cable set and connector set.

Student trainers · Electrical & Electronics

EL1–EL3 student trainers as one coordinated training range

These three compact trainers form a coordinated product group for the fundamentals of automotive electrical and electronic systems. EL1 and EL2 turn wiring diagrams into functioning vehicle circuits; EL3 extends the range with electronic fundamentals, components and vehicle-specific electronic circuits.

Automotive electrical student trainer EL1, item 0000 8110
Item no. 0000 8110

Electrical Student Trainer EL1

Fundamentals of automotive electrical systems covering ignition, starter, alternator, wipers, horn, glow-plug system, engine monitoring, charge and oil-pressure circuits. A matching cable set and fault-entry facility support systematic troubleshooting.

IgnitionStarterAlternatorFault finding
Automotive electrical student trainer EL2, item 0000 8120
Item no. 0000 8120

Electrical Student Trainer EL2

Complements EL1 with lighting and signalling systems, including relay circuits such as auxiliary headlamp control. EL2 also includes a matching cable set and a fault-entry facility.

LightingSignallingRelaysFault finding
Automotive electronics student trainer EL3, item 0000 8130
Item no. 0000 8130

Electronics Student Trainer EL3

Teaches the fundamentals of automotive electronics through practical experiments. Topics include resistors, capacitors, diodes, coils, transistors and thyristors together with vehicle-specific analogue circuits and sensor technology.

ElectronicsSensorsComponentsMeasurements
Common training platformFrom circuit symbol to a functioning circuit
340 × 250 × 60 mmCompact dimensions per trainer
approx. 2.5 kgWeight per trainer
12 V DCBuilt-in 220 V AC/DC power supply
Training material includedExperiment cable set plus worksheets and solution sheets
Practice & diagnostics

From the circuit diagram to systematic troubleshooting

The different systems provide continuous practical relevance from basic electrical wiring to the diagnosis of networked CAN and LIN bus systems.

01

Wire according to the circuit diagram

Electrical circuits are assembled using vehicle-specific circuit diagrams. Labeled laboratory sockets make it easier to identify wires, terminals and components.

02

Analyze CAN and LIN bus systems

Networked control units and bus systems can be examined directly on the fully functional setup and their communication can be traced.

03

Diagnose and find faults

OBD diagnostics, electrical measurements and deliberately introduced faults enable structured diagnostic procedures from the fault memory to the root cause.

Education and professional development

Developed for practice-oriented technical training

The systems cover different levels of training – from the fundamentals of electrical circuits and vehicle lighting to diagnostics of complex CAN and LIN bus systems.

Vocational schools
Training centers
Master craftsman schools
Universities
In-company professional development
BBH Technische Anlagen GmbH

Training systems for automotive electrical and electronic technology

Our training systems combine original vehicle technology with practical measurement, wiring, diagnostic and troubleshooting options. We will be happy to provide further information and discuss individual equipment and expansion options.

Phone: +49 (2372) 9093-0
Email: info@bbh-hemer.de
Product overview