Compressed air · EBS · 24-volt electrical systems

Commercial Vehicle Technology

Our commercial vehicle training equipment covers the design and operation of air brakes, electronic braking systems and 24-volt electrics.

Learners can connect original components, measure pressure and electrical values and, depending on the model, introduce controlled faults.

Commercial vehicle training system 00007294 WABCO EBS
WABCO · Air brake · EBS · Truck & trailer
WABCO Original components
EBS Truck and trailer
Modular Expandable system design
Diagnostics Pneumatics, electrical systems and troubleshooting
PDF · OVERVIEW BROCHURE

Product overview as PDF

Download our brochure for an overview of the training systems and equipment options in this product area.

Download brochure PDF
01 · Compressed-air technology

Pneumatic brake systems

Original valves and flexible hoses show how a two-line, dual-circuit air-brake system is assembled.

02 · EBS & Diagnostics

Electronic brake systems

Depending on the rig, learners can measure and diagnose EBS, ABS and ASR functions.

03 · Vehicle electrical systems

24-volt commercial vehicle technology

Lighting, switches, relays, fuses and trailer components complement pneumatic training with conventional commercial vehicle electrical systems.

Commercial Vehicle Technology

Pneumatics, electrics and electronics

Modern commercial vehicles rely on pneumatic, electrical and electronic systems working together. Our rigs show the individual components and how they interact.

Learners can identify valves and connections, build circuits, take measurements and investigate faults.

Item 00007294 WABCO EBS compressed-air brake system
Item no. 00007294

WABCO air brake system with EBS

Modular two-line, dual-circuit air brake system with separate truck and trailer assemblies.

The training rig combines original WABCO components with basic electrical equipment and electronic brake-system technology. This allows the design, function, diagnostics and interaction of pneumatic and electronic components to be examined in a practical way.

EBS 1C WABCO system in the truck
EBS E Electronic brake system in the trailer
Diagnostics Diagnostic software for the EBS system
SmartBoard System information directly on the trailer
System design and equipment
Original WABCO components
Two-line, dual-circuit air brake system
Separate assemblies for truck and trailer
Basic electrical equipment
EBS system in the truck
EBS system in the trailer
Integrated large pressure gauges
Flexible color-coded hose connections
Quick couplings
Cross and T distributors as test connections
Electric drive for system demonstration
Interface for electronic fault simulation
Diagnostic software
Modular and expandable design
Original WABCO documentation

The modular design allows the training system to be expanded step by step and additional technologies to be integrated. Truck and trailer are built as separate mobile units.

System understanding & diagnostics

Understand air brakes step by step

The modular rig can be used to study pneumatics first, then introduce electronic braking through EBS.

01

Pneumatic system

Valves, air reservoirs, lines and brake components can be examined individually and understood within the complete system.

02

EBS diagnostics

Electronic brake systems in the truck and trailer enable diagnostic exercises on the fully functional commercial-vehicle braking system.

03

Fault simulation

Defined electrical faults can be introduced via a fault-simulation interface and then systematically located.

04

SmartBoard

Trailer operating and system information can be displayed and evaluated for diagnostic and training tasks.

24-volt vehicle electrical systems

Commercial-vehicle electrical systems complement compressed-air technology

The NFZ Elektrik EL74 functional training rig also provides a compact system for conventional 24-volt electrical technology in trucks and trailers.

Item 00008740 commercial vehicle electrical functional system EL74
Item no. 00008740

NFZ Elektrik EL74 functional training rig

Compact mobile training rig fitted with original 24-volt commercial-vehicle electrical components.

The setup enables practical exercises on lighting, switching, fuse and trailer circuits in commercial vehicles.

24 volts Original commercial-vehicle electrical systems
Truck Lighting and switching functions
Trailer Rear lights and trailer socket
Switching technology Relays, fuses and switches
Installed components
Pair of main headlights
Pair of front turn signals
Simulation lamps for horn / air horn
Combination rear light with rear fog light, truck
Combination rear light with reversing light, truck
Combination rear light with rear fog light, trailer
Combination rear light with reversing light, trailer
License plate light
Trailer socket
Position lights
Relay group
Fuse holder with blade fuses
Turn-signal / hazard flasher unit with truck / trailer indicator lamps
Ignition/starter switch with ignition indicator lamp
Steering-column switch for turn signals, high beam, headlight flasher and horn
Light switch
Fog-light and hazard-warning switches
Brake-light switch
Reversing-light switch
Indicator-lamp group for high beam, fog light and rear fog light
Practice-oriented training

Exercises for commercial vehicle training

Depending on the lesson, students can work with individual valves and circuits or investigate the complete braking system.

01

Understand components

Valves, lights, relays, control units and other commercial-vehicle components can be examined directly on the real setup.

02

Build systems

Flexible pneumatic connections and electrical circuits make the function of individual components within the overall system easy to understand.

03

Measure and test

Pressures, electrical signals and switching states can be recorded systematically and used to assess the system.

04

Diagnose faults

Defined faults enable realistic diagnostic exercises and encourage a structured approach to troubleshooting.

Education and professional development

Equipment for different training topics

The rigs can be used separately or together, depending on the exercises and existing facilities.

Vocational schools
Training centers
Master craftsman schools
Universities
In-company professional development
Questions and answers

Frequently asked questions about commercial vehicle training

Which commercial vehicle braking systems can be studied?

Our equipment covers air brakes and, depending on the model, ABS, ASR and EBS. Each rig has its own range of functions.

Does BBH offer 24-volt commercial vehicle electrical training?

Yes. The NFZ Elektrik EL74 rig allows students to build and test lighting, fuse and trailer electrical circuits.

BBH Technische Anlagen GmbH

Commercial vehicle training equipment

We can advise on air-brake training systems, EBS rigs and equipment for 24-volt commercial vehicle electrical systems.

Phone: +49 (2372) 9093-0
Email: info@bbh-hemer.de
Air brake brochure