E-Mobility Understand electrified vehicle technology safely
Our training systems explain how hybrid and electric drivetrains work, including the procedures involved in working with high-voltage components.
The range includes compact high-voltage trainers, working hybrid drivetrains and training vehicles equipped with additional test and diagnostic points.
Product overview as PDF
Download our brochure for an overview of the training systems and equipment options in this product area.
De-energize the HV system
Practise switching and testing procedures for de-energising a high-voltage system.
Understand energy flow
Explore how the electric motor, high-voltage battery and power electronics work together.
Measure and analyze
Examine electrical values, bus signals and diagnostic information directly on the training system.
Compact model for working on HV systems
The compact high-voltage model allows learners to practise the typical steps involved in de-energising hybrid and electric vehicles.
Practice systematic de-energizing procedures
The training model includes typical switching elements used to de-energize hybrid and electric vehicles.
Important electrical tests such as equipotential bonding and insulation measurements can also be performed and evaluated.
Complete hybrid drivetrains as functional systems
Working hybrid rigs show how the combustion engine, electric motor and high-voltage system operate together.
Fully functional full-hybrid training rig
One example is a training system based on the drivetrain of a Toyota Prius III. In addition to the combustion engine, the complete drivetrain includes the transmission, electric drive components and high-voltage battery.
Original vehicle components, wiring harness, controls and diagnostic interface remain intact within the fully functional system network.
Hybrid drivetrain as a cutaway model
Cutaway models reveal the internal construction and mechanical operation of hybrid components.
Examine mechanics and electric drive technology together
The example model is based on the hybrid technology of a Toyota Prius and makes key components of the gasoline/electric drivetrain directly visible.
Hybrid and electric training vehicles
As well as stationary rigs, we can equip complete hybrid and electric vehicles with additional test points, diagnostic access and fault simulation.
Training Vehicle E-Up
VW E-Up!, used vehicle, fully functional and roadworthy with touch protection. The vehicle has been opened and exposed in the interior.
The charger and the HV battery are opened and fitted with Plexiglas covers for touch protection. A fault circuit and corresponding measurement points for the high-voltage system are installed via a break-out box and measurement sockets on components. Circuit diagrams and documentation of the fault effects are included in digital form and as a printed folder.
From de-energising to diagnostics
HV safety
Practice de-energizing, verifying absence of voltage and applying protective measures.
Hybrid drivetrain
Examine the interaction between combustion and electric drivetrains and different operating strategies.
Measurement technology
Correctly record and evaluate electrical values, signals and system states.
Diagnostics
Combine fault memory, bus systems and electrical measurements for systematic troubleshooting.
Frequently asked questions about high-voltage training equipment
What can students learn with high-voltage training systems?
That depends on the model. Possible exercises include de-energising procedures, electrical measurements, examining high-voltage components and diagnosing hybrid and electric drivetrains.
Are these systems suitable for vocational schools and training centres?
Our training systems are used in vocational schools, training centres and in-company training. They allow students to explore automotive technology through practical exercises. Where required, we can adapt the equipment to the customer's needs.