E-Mobility Understand electrified vehicle technology safely
Training systems for safe, practice-oriented work with high-voltage, hybrid and electric vehicle technology.
From compact HV training models and complete hybrid drivetrains to didactically prepared training vehicles, real functions become visible, measurable and diagnosable.
SYSTEM
De-energize the HV system
Practice safety procedures and typical switching elements of electrified vehicles in a hands-on environment.
Understand energy flow
Understand the electric machine, energy storage, power electronics and drivetrain management as one overall system.
Measure and analyze
Examine electrical values, bus signals and diagnostic information directly on the training system.
Compact model for working on HV systems
The compact training model reproduces typical procedures for de-energizing hybrid and electric vehicles in a didactic format.
Practice systematic de-energizing procedures
The training model includes typical switching elements used to de-energize hybrid and electric vehicles.
Important electrical tests such as equipotential bonding and insulation measurements can also be performed and evaluated.
Complete hybrid drivetrains as functional systems
Complete hybrid drivetrains make it possible to examine the real interaction between the combustion engine, electric machine, high-voltage system and drivetrain management.
Fully functional full-hybrid training rig
One example is a training system based on the drivetrain of a Toyota Prius III. In addition to the combustion engine, the complete drivetrain includes the transmission, electric drive components and high-voltage battery.
Original vehicle components, wiring harness, controls and diagnostic interface remain intact within the fully functional system network.
Hybrid drivetrain as a cutaway model
Cutaway models complement electrical and diagnostic training by providing a direct view of the design and mechanical function of individual hybrid components.
Examine mechanics and electric drive technology together
The example model is based on the hybrid technology of a Toyota Prius and makes key components of the gasoline/electric drivetrain directly visible.
Prepare hybrid and electric vehicles for training
In addition to stationary training models, complete hybrid or electric vehicles can be equipped with additional measurement, diagnostic and fault-simulation systems.
Training Vehicle E-Up
VW E-Up!, used vehicle, fully functional and roadworthy with touch protection. The vehicle has been opened and exposed in the interior.
The charger and the HV battery are opened and fitted with Plexiglas covers for touch protection. A fault circuit and corresponding measurement points for the high-voltage system are installed via a break-out box and measurement sockets on components. Circuit diagrams and documentation of the fault effects are included in digital form and as a printed folder.
High-voltage technology from safe working procedures to diagnostics
HV safety
Practice de-energizing, verifying absence of voltage and applying protective measures.
Hybrid drivetrain
Examine the interaction between combustion and electric drivetrains and different operating strategies.
Measurement technology
Correctly record and evaluate electrical values, signals and system states.
Diagnostics
Combine fault memory, bus systems and electrical measurements for systematic troubleshooting.